- Analyse & monitor customer PPM by monitoring the rejection trends and understanding the customer specific quality requirements & take the necessary counter-measures, if required
- Stimulate employees from production department in glass Plant to partcipate in various quality improvement plans to increase the level of quality
QC circles implementation
Monitor improvementactivities and upgrade the processes
- Monitor the compliance to ISO 9001:2015/ ISO 14001:2015/ Systems
- Monitor Audit score 5S/Safety and number of NCR's in internal / external audits
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- Plan and develop required skill-set in department members as per respective roles and responsibility by calculating competency mapping score and monitoring actual training hours in accordance with the plan
- Set and monitor performance targets of accountability and objectives of department members as per the plan and take necessary actions to ensure the proper implementation of performance management & deployment management system in Production department at ais window
- Analyze actual PMS reviews, annual reviews and appraisal of Non-PMS staff in accordance with the defined plan
- Build up and maintain high morale and motivation in department members
- Focus on reducing absentism rate of direct labour and indirect labour
- Prepare and monitor resource & manpower plan to finalize budget for the two in order to adhere to the company standards
Monitor process yield for window plant to achieve the budget cost
Review & conduct group activity to reduce cost of production consummables
Analyze actual cost savings as per the defined plan
Monitor and review manpower productivity sq. ft produce/person/month
- Prepare and monitor annual and monthly production budget for production quantity, yields, utility consumption, production of spares & consummables, overheads and capital expenditure
- Ensure timeliness of budget submission
- Achieve and ensure maximum capacity utilization in order to achieve budgeted production volume and cost
- Monitor gaps in process with the help of gap analysis and results montoring on daily basis
- Develop, upgrade and modify production equipments, processes and systems as per business requirement
- Monitor no. of improvement projects initiated and actual savings as compared to planed savings
- Monitor the process enhancement projects to ensure Quality improvement of products as per customer specific requirement and achieve desired level of productivity
- Monitor the PPC plan in AIS windowplant and take necessary actions to adhere to the set production targets
- Monitor & implement SOP's for safety to build safe working environment by adhering to safety norms in place
- Undertake learning and development program for self and team members to ensure effective knowledge capability enhancement
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